Designing Better Catheters: The Subtle PTFE Liner Details That Drive Quality

During production, mandrels must be inserted into PTFE liners without deformation or insertion failure. To achieve this, engineers should compare the upper tolerance of the mandrel’s outer diameter with the lower tolerance of the liner’s inner diameter. The correct clearance depends on factors such as mandrel rigidity, insertion method, and static conditions. Striking a balance helps maintain smooth insertion and dimensional stability.

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